• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    waterproofing system for mounting photovoltaic arrays on tile roofs. The present invention relates to a waterproofing and tile hook assembly that has: (a) a lower waterproofing; (b) superior waterproofing; (c) a tile hook; and (d) a seal, wherein the tile hook extends through an opening that passes between the overlapping portions of the upper and lower waterproofings and wherein the seal extends across an opening and seals around the tile hook .
    公开号:BR112016005186B1
    申请号:R112016005186-6
    申请日:2014-09-15
    公开日:2021-08-17
    发明作者:Jack Raymond West；Emil Johansen；David Molina
    申请人:Solarcity Corporation；
    IPC主号:
    专利说明:

    [0001] The present invention claims priority from the provisional patent application serial number U.S 61/877,672, entitled Attachment Components For Photovoltaic Arrays, filed on September 13, 2013. BACKGROUND OF THE INVENTION
    [0002] Mounting voltaic arrays on tile roofs presents unique challenges. First, some tiles need to be removed so that the photovoltaic system mounting equipment can be attached to the rafters on the roof below. A common approach has been to remove several tiles and then attach the tile hooks to the roof rafters at these locations. The area where the tiles were removed from the roof then needs to be sealed to prevent water intrusion. Finally, the photovoltaic matrix is then mounted on tile hooks (or on equipment mounted on these tile hooks).
    [0003] A common concern with existing tile hook approaches was preventing water leakage into the building after the rafter connections were produced. What is required to solve this problem is a waterproofing system that transports water around the fasteners without allowing water to enter the roof through the fastener holes.
    [0004] Unfortunately, these waterproofing problems are more complex when working with Spanish tile roofs (known as S-roof). For example, standard waterproofings are not simply shaped for use with Spanish S-tile roofs. Instead, a waterproofing system that is shaped for use with curved S-shaped tile roofs is desired, also still seals the tile hook connection to the roof, so that rainwater is prevented from entering the interior. of the roofing membrane at the tile hook connection point. Ideally, such a system would also provide some adjustability so that equipment and mounting brackets can be positioned in desired locations regardless of the exact location of the construction rafters. Furthermore, such a system would ideally provide a waterproof seal using resilient (ie non-brittle) materials. As will be shown below, the present invention provides such a system. SUMMARY OF THE INVENTION
    [0005] The present invention provides a waterproofing and tile hook assembly comprising: (a) a lower waterproofing; (b) an upper waterproofing (c) a tile hook, wherein a portion of the tile hook extends through an opening passing between the overlapping edges of the upper and lower waterproofings. The seal is provided within an opening between the overlapping edges of the upper and lower waterproofings. This seal preferably extends upwards from the overlapping edge of the lower waterproofing and drives the bottom of the overlapping edge of the upper waterproofing. As such, the seal drives the bottom portion of the tile hook which extends through the opening. In this way, the opening is sealed with the seal effectively wrapping around a portion of the underside of the tile hook that traverses the opening. Alternative approaches are also contemplated for sealing, all of which remain within the scope of the present invention. Otherwise, the seal may, for example, extend downwards from the upper waterproofing or as much upwards from the lower waterproofing as downwards from the upper waterproofing.
    [0006] An advantage of the present system is that it provides a waterproof seal around the curved neck of the portion of the tile hook that snakes between the overlapping edges of the upper and lower waterproofings. Additionally, the present seal is easy to install. For example, simply placing the top flange on top of the bottom flange will cause the seal to form around the tile hook. As such, the present system is quick and easy to install and does not require additional non-standard equipment to install.
    [0007] In an alternative embodiment, the present invention provides a continuous waterproofing assembly comprising: (a) a waterproofing plate having a flat center section and two opposite curved end sections, wherein the two curved end sections facings are sized to match the S-shaped building tiles; (b) a disc positioned below the flat center section of the continuous waterproofing plate; and (c) an arm on top of the flat center section of the waterproofing plate, wherein the arm is connected to the disc with a connector running through the flat center section of the waterproofing plate. The advantage of this system is that it allows a wide range of locations where the arm and disc can be installed on the roof. As such, it provides multiple locations from which die mounting equipment can be positioned. BRIEF DESCRIPTION OF THE FIGURES
    [0008] Figure 1A is an exploded perspective view of the present waterproofing and tile hook assembly.
    [0009] Figure 1B is an assembled perspective view that corresponds to Figure 1A.
    [0010] Figure 1C is a view similar to Figure 1B but adding more of the roof tiles and the surrounding roof structure.
    [0011] Figure 1D is a side elevation view taken along line 1D-1D in Figure 1B.
    [0012] Figure 1E is a side elevation view taken along line 1E-1E in Figure 1B.
    [0013] Figure 2 is a perspective view of the upper waterproofing.
    [0014] Figure 3 is a perspective view of the lower waterproofing.
    [0015] Figure 4 is a perspective view of the tile hook.
    [0016] Figure 5A is a perspective view of the top arm.
    [0017] Figure 5B is a top plan view of the top arm.
    [0018] Figure 6 is a perspective view of the continuous waterproofing, according to an alternative embodiment of the invention.
    [0019] Figure 7A is a perspective view of a disk for use with the continuous waterproofing of Figure 6.
    [0020] Figure 7B is the top plan view that corresponds to Figure 7A.
    [0021] Figure 8A is a perspective view of a top arm for use with the continuous waterproofing of Figure 6 and the disc of Figures 7A and 7B.
    [0022] Figure 8B is a side elevation view corresponding to Figure 8A.
    [0023] Figures 9A to 9C show sequential steps in assembling the embodiment of the invention shown in Figures 6 to 8B.
    [0024] Figure 9A-1 is a close-up view of the region circled in Figure 9A.
    [0025] Figure 9B-1 is a close-up view of the region circled in Figure 9B.
    [0026] Figure 9C-1 is a close-up view of the region circled in Figure 9C. DETAILED DESCRIPTION OF THE DRAWINGS
    [0027] Figures 1A to 1C illustrate the present permeabilization and tile hook assembly. Figures 1D and 1E additionally provide sectional views of the assembly. As seen in these Figures, an assembly 10 is provided. The assembly 10 comprises an upper waterproofing 100, a lower waterproofing 220, a tile hook 340 and a top arm 460.
    [0028] In operation, the overlapping edges 104 and 224 of waterproofings 100 and 220 are received above and below the central portion of the tile hook 340, so that the tile hook 340 extends (or "snakes") through an opening that passes through them. As will be explained, the seal is formed between the upper and lower waterproofings and this seal partially wraps around the portion of the tile hook that traverses the opening. Figure 1A shows an exploded view and Figure 1B shows an assembled view of the assembly 10. Together, the waterproofings 100 and 220 prevent water from entering the interior of the space where the bottom of the tile hook is connected to the roof. The upper waterproofing 110 is placed above the lower waterproofing roof 220. As will be explained, the upper curved upper waterproofing edge 100 is adapted to match the S-shaped tiles above the roof, although the lower waterproofing curved lower edge 220 be adapted to match S-shaped tiles below the roof.
    [0029] Figure 1C is similar to Figure 1B, but also shows the roof tiles and surrounding roof structures. Specifically, roof 570 includes substrate 571, slats 572, and tiles 573. After one or more tiles are removed, tile hook 340 is then affixed to substrate 571 by installing screws or other fasteners. The tile hook can be installed in the center of the gap where the tiles were removed or it can be installed on each side of the center. Once the lower waterproofing 220 has been installed, then the upper waterproofing 100 can be positioned with the overlapping edge portion 104 covering the overlapping edge portion 224. As will be shown, the seal is formed between the overlapping edge portions 104 and 224. The convex portion 221 and concave portions 228 of the lower waterproofing 220 are sized to rest on the corresponding portions of tile below the roof 573. Similarly, the concave portion 101 and the convex portion 102 of the upper waterproofing 100 are received below of the tile above the corresponding roof 573.
    [0030] Figures 1D and 1E are side elevation views taken along lines 1D-1D and 1E-1E in Figure 1B. Figure 1D shows the portion of the tile hook that snakes between the overlapping edges of the upper waterproofing 100 and the lower waterproofing 220. Figure 1E is a slightly deviated view from Figure 1D showing the seal 231 between the upper and lower waterproofings . As will be shown, the seal 231 can extend upwards from the lower waterproofing 220 and drive the bottom of the tile hook portion 340 which snakes through the opening 150 between the overlapping portions of the two waterproofings. Additionally, sealing details 231 are explained and illustrated below.
    [0031] Figure 2 is a perspective view of the upper waterproofing 100. At one end, the upper waterproofing 100 comprises a convex portion 101 and a concave portion 102. Together, the portions 101 and 102 form a first shaped edge of S. At the opposite edge, an overlapping portion 104 is found. The overlapping portion 104 may optionally have two side walls 105A and 105B, an elevation 106 that partially defines the recess 107 and a flange 108. The overlapping portion 104 may additionally include a downwardly facing panel 109 and an upwardly facing panel 110. A transition portion 103 sits midway between the opposing edges. The transition portion 103 can rise, fall or tilt to accommodate the dimensions of both edges of the waterproofing. The waterproofing top 100 can be produced from aluminum, steel or other metals or other materials. They can be formed, cast, cast or otherwise formed.
    [0032] Figure 3 is a perspective view of the lower waterproofing 220. At one end, the lower waterproofing 220 comprises a convex portion 221 and a concave portion 222. Together, the portions 221 and 222 form a first edge shaped like a S. At the opposite edge, an overlapping portion 224 is found. The overlapping portion 224 may optionally have two side walls 225A and 225B, an elevation 226, a recess 227, a flange 228 and a horizontal panel 230. The transition portion 223 may rise, fall or tilt to accommodate the dimensions of both edges of the waterproofing. A lower waterproofing 220 can be produced from aluminium, steel or other metals or other materials. It can be formed, cast, cast or otherwise formed.
    The overlapping portion 224 additionally includes a seal 231. The seal 231 may be produced from any suitable foam material which includes, but is not limited to, EPDM (ethylene-propylene-diene polymer) foam. closed cell and can be attached to the overlapping portion 224 by means of adhesives. In various embodiments, seal 231 may cover all or only a portion of overlapping portion 224. When overlapping edge 104 of upper waterproofing 100 is placed on top of overlapping edge 224 of lower sealing 220, seal 231 will push to bottom of overlapping portion. 104. This will provide a seal in the opening formed between the two waterproofings.
    [0034] In various embodiments, seal 231 may extend upwards from overlapping portion 224, or seal 231 may extend downwards from overlapping portion 104, or seal 231 may extend upwards from overlapping portion overlap 224 and downward from overlapping portion 104. It should be understood that, in each of these embodiments, the sealing feature of the present system simply comprises some form of sealing between these two overlapping portions, regardless of how much sealing is produced. Thereby, the seal 231 can push the bottom or the top or sides of the portion of the tile hook 340 which traverses the opening formed between the upper and lower waterproofings.
    [0035] Figure 4 is a perspective view of tile hook 340. Tile hook 340 includes a base portion 341 with openings 342A-342C, an anchor portion 343, a vertical panel 344, an angled panel 345, a C portion 346 and a horizontal panel 347 with openings 348A-348B. Tile hook 340 can be aluminum, steel, or another metal or material. Tile hook 340 may be forged, cast, cast, or otherwise formed. Base portion 341 can be rectangular, circular, octagonal, or any other shape. Base openings 342A-342D may be circular, diamond-shaped, oblong, square, rectangular, or other shape and may be arranged to define the corners of a rectangle or any other arrangement. Fasteners (such as screws, not shown) pass through openings 342A-342D to secure tile hook 340 to a construction rafter. Anchor portion 343 may be trapezoidal pyramid or any other shape. Anchor portion 343 may be positioned at any point on the top surface of base portion 341. Top openings 348A-348B may be circular, diamond-shaped, oblong, square, rectangular, or other shape and may be arranged longitudinally centered around the along the horizontal panel 347 or in another arrangement.
    [0036] Figures 5A and 5B are views of top arm 460. Top arm 460 includes bottom openings 462A and 462B, bottom flange 463, vertical panel 464, top panel 465 with openings 466A-466 and top flange 467 The top arm 460 can be aluminum, steel or other metal or material. Top arm 460 may be forged, cast, cast, or otherwise formed. Bottom openings 462A and 462B may be circular, diamond-shaped, oblong, square, rectangular, or otherwise, and may be arranged depth-centered and longitudinally centered in bottom panel 461 or other arrangement. Apertures 466A-466G may be circular, diamond-shaped, oblong, square, rectangular, or otherwise shaped and may be disposed depthwise along top panel 465 and evenly distributed or in any other arrangement. In operation, top arm 460 can be connected to the top of tile hook 340. Equipment and mounting components for a photovoltaic array can then be mounted on top of top arm 460. For example, a leveling foot (574 in Figure 1C) can be secured over the top of the top arm 460.
    [0037] Figures 6 to 8B show a second embodiment of the present invention. This second embodiment provides a waterproofing assembly, comprising: (a) a continuous waterproofing plate 680 having a flat center section and two opposing curved end sections; (b) a disk 750 positioned below the flat center section of waterproofing plate 680; and (c) an arm 811 on top of the flat center section of waterproofing plate 680. As will be shown, the arm 811 is connected to a disk 750 with a connector (such as a screw, not shown) that passes through the center section. flat panel of waterproofing 680.
    [0038] Figure 6 is a perspective view of the continuous waterproofing 680. The continuous waterproofing 680 can be used to replace a roof tile while interlocking with adjacent roof tiles and allowing another component (such as a roof tile) top and/or the leveling foot) is mounted above the continuous waterproofing. The continuous waterproofing 680 has an upper convex portion 681, an upper concave portion 682, an upper arch 684, an upper elevation 685 and an upper flange 686. At an opposite (lower) end, a continuous waterproofing 680 has a lower convex portion 687 , a lower concave portion 682, a lower arch 690, a lower elevation 691, a lower flange 686. The continuous waterproofing 680 also has a relatively large center plane 693. The continuous waterproofing 680 can be produced from aluminum, steel or otherwise. metal or material and may be forged, cast, molded or otherwise formed. A center plane 693 can be rectangular, circular, square, or any other suitable shape.
    [0039] Figures 7A and 7B are views of disk 750. Disk 750 optionally includes outer cylinder 751, inner cylinder 752, coupling opening 753, flange 754, clamps 755A and 755B and flange openings 756A-756C. Clamps 755A and 755B may optionally be triangular in shape and may optionally appear on either side of flange 754 or at other locations along flange 754. Flange openings 756A-756C may be circular, diamond-shaped, oblong, square , rectangular or other shape and can be arranged to define the corners of an isosceles triangle. Disc 750 can be produced from aluminum, steel or other metal or material and can be forged, cast, molded or otherwise formed.
    [0040] Figures 8A and 8B are views of arm 811. Arm 811 optionally includes a horizontal panel 812, bottom openings 813A and 813B, vertical panel 814, side supports 815A and 815B, center support 816, top panel 817 with opening top 818. Bottom openings 813A and 813B may be circular, diamond-shaped, oblong, square, rectangular, or otherwise shaped, and may be arranged linearly or in other arrangements. Vertical panel 814 may extend upward from horizontal panel 812. Side supports 815A and 815B may meet on either side of vertical panel 814, as shown. Side supports 815A and 815B may originate at any point on horizontal panel 812 but preferably terminate at the rearmost surface of top panel 817. Center support 816 may extend upward from horizontal panel 812 and may bisect or de another way, intersecting the vertical panel 814 so that the center support 816 extends from the top surface of horizontal panel 812 to the bottom surface of top panel 817, as shown. Top panel 817 may extend forward from the top edge of vertical panel 814. Top opening 818 may appear in the center of top panel 817 or another location on top panel 817. Arm 811 may be produced from aluminum, steel or other metal or material and may be forged, cast, molded or otherwise formed.
    [0041] Figures 9A to 9C show sequential steps in the assembly of the second embodiment of the invention, as shown in Figures 6 to 8B. (where Figure 9A-1, Figure 9B-1, and Figure 9C-1 show the close-up view of the circled regions).
    [0042] First, as seen in Figure 9A, a roof tile is removed and disk 750 is installed. Then, in Figure 9B, the continuous waterproofing 680 is installed on the disc top 750 and the arm 811 is installed on the continuous waterproofing top 680. The arm 811 can be connected to a disc 750 using a screw through the opening 753, or by any other suitable method. This same grip screw (not shown) will pass through the relatively large flat center section 693 of waterproofing 680. Finally, as seen in Figure 9C, a leveling foot 574 is installed on top of arm 811. The photovoltaic array can then be anchored in position using the connection point provided by the leveling foot 574.
    [0043] The relatively large flat center plane 693 of continuous permeabilization 680 allows an installer to locate disk 750 anywhere within its boundaries, thereby providing installation location flexibility in both north/south and east/west directions. . Similarly, arm 811 can be located at any point above the center plane of the waterproofing above disk 950. This allows the disk and arm to be located as close as possible to the photovoltaic module, thereby minimizing material use .
    权利要求:
    Claims (11)
    [0001]
    1. Waterproofing assembly (10) and tile hook (340), characterized in that it comprises: (a) a lower waterproofing (220) having a first end (224) sized to correspond to a lower construction tile, and be received on the lower building tile; (b) an upper waterproofing (100) having a second end (104) sized to match an upper building tile, and being received under the upper building tile; and (c) a tile hook (340), wherein the portion of the tile hook (340) extends through an opening (342A-342D) that passes between the overlapping edges of the upper (100) and lower (220) waterproofings ); and (d) a seal positioned within the opening which passes between the overlapping edges of the upper and lower seals.
    [0002]
    2. Assembly (10) according to claim 1, characterized by the fact that the portion of the tile hook (340) extends above an overlapping portion of the lower waterproofing (220) and below an overlapping portion of the waterproofing superior (100).
    [0003]
    3. Assembly (10) according to claim 1, characterized by the fact that the seal extends upwards from the overlapping edge of the lower waterproofing (220) and drives a bottom of the overlapping edge of the upper waterproofing (100) .
    [0004]
    4. Assembly (10) according to claim 3, characterized by the fact that the seal (231) drives a bottom of the portion of the tile hook (340) that extends through the opening.
    [0005]
    5. Assembly (10) according to claim 4, characterized by the fact that the seal (231) surrounds the portion of the tile hook (340).
    [0006]
    6. Assembly (10), according to claim 1, characterized by the fact that the seal (231) is produced from closed cell EPDM foam.
    [0007]
    7. Assembly (10) according to claim 1, characterized by the fact that the upper waterproofing (100) and the lower waterproofing (220) have an S-shaped edge.
    [0008]
    8. Assembly (10) according to claim 7, characterized by the fact that the S-shaped edges are at opposite ends (104, 224) of the overlapping edges of the upper and lower waterproofings.
    [0009]
    9. Assembly (10), according to claim 1, characterized by the fact that the lower end of the tile hook (340) is fixed to a covering membrane.
    [0010]
    10. Assembly (10) according to claim 1, characterized in that it further comprises: a top arm (460) mounted on a top end of the tile hook (340), wherein the top arm ( 460) is positioned above both the upper (100) and lower (220) waterproofing.
    [0011]
    11. Assembly (10) according to claim 10, characterized in that it further comprises: a leveling foot (574) mounted on top of the top arm (460).
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    法律状态:
    2020-04-07| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2021-06-22| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-08-17| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 15/09/2014, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US201361877672P| true| 2013-09-13|2013-09-13|
    US61/877,672|2013-09-13|
    PCT/US2014/055594|WO2015039007A2|2013-09-13|2014-09-15|Flashing system for mounting photovoltaic arrays onto tile roofs|
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